Prediction & Predictive Maintenance

Prediction & Predictive
Maintenance

Detect emerging deviations in the process before they occur

If you have a Digital Twin or a model of a process, you can calculate accurate forecasts and state diagnoses. As a predictor, the model can predict the quality and yield of a process and evaluate its state. This way, deviations, for example in terms of quality, can be predicted before they occur.

Our solutions make possible:

The use of models for reliable process prediction
Predicting quality deviations before they occur
Data-driven and reliable predictive maintenance
The analysis and correlation of data sets for constant quality optimization and efficiency increases

HAZOP+

Databased Process Safety and Operational Excellence

Our innovative combination product in cooperation with our partner TÜV SÜD Chemie Service.

Digitalisation and Industry 4.0 enable continuous, data-based and automated investigation and optimisation using AI-based methods of processes of all kinds. This opens up new potentials for HAZOP studies and Operational Excellence (OPEX). However, HAZOP and OPEX are often treated separately in companies. This means the great synergy potential that results from linking AI-based HAZOP and OPEX studies remains untapped. Synergised data utilisation and analysis can save time, effort and costs and increase plant safety and operational excellence simultaneously.

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YOUR ADVANTAGES

When preparing the HAZOP study and data-driven OPEX project, you leverage synergies that save time and effort
The HAZOP study benefits from the systematic You use the in-depth analysis of your process using modern big data analysis methods and automated machine learning for data-based plant and process optimisation.
You use the in-depth analysis of your process using modern big data analysis methods and automated machine learning for data-based plant and process optimisation.
You eliminate the risk of exceeding safe limits in plant and process optimisation and gain optimisation leeway
Your plant is operated with increased stability at the optimum operating point, which means savings and increased profitability for you
Your plant safety is up to date and fulfils the legal obligations
The end result is that your production plant becomes safer and more economical.

Software and artificial intelligence for your smart production

We're beside you on your way to Industry 4.0.

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Your path to a data-driven smart factory

Whether it's quantity flows, machine or process information, every production process generates a huge amount of data. What you need are reliable evaluations and models without deviations. We help make your company "digitally ready", accompanying you on your way to a data-driven smart factory.